What is Aggregate?
Aggregate is a broad category of coarse- to medium-grained particulate material used in construction, including sand, gravel, crushed stone, slag, recycled concrete and geosynthetic aggregates. The aggregate serves as reinforcement to add strength to the overall composite material.
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Why Use Aggregates in Concrete?
- Aggregates make up some 60–80% of the concrete mix. They provide compressive strength and bulk to concrete.
- Aggregates in any particular mix of concrete are selected for their durability, strength, workability and ability to receive finishes.
- It reduces cost of the concrete as its price is less than cement.
- It binds with concrete and asphalt easily.
- Aggregates reduce shrinkage in concrete
- It helps to maintain weight of the concrete
- Larger aggregate diameters reduce the quantity of cement and water needed.
Aggregate Classification
Aggregates are classified by size, specific gravity, availability, shape and texture.
Size
- Fine aggregates:
- Sand and crushed sand come under fine aggregates
- Size is less than 4.75mm
- It makes up 35%–45% of the total aggregate by mass or by volume
- Coarse aggregates:
- Gravel and crushed stone are Coarse aggregates.
- Size is more than 4.75mm
- Its size generally varies between 9.5mm and 40mm
Specific Gravity
- Normal Weight Aggregates:
- They are the most common aggregates
- Sand, gravel and crushed stone are examples of it
- Concrete made with them generally weighs 2200–2400 kg/m³
- Lightweight Aggregates:
- Expanded shale, clay, slate and slag are examples of lightweight aggregates
- Structural lightweight concrete made with them weighs 1350–1850 kg/m³
- Heavyweight Aggregates:
- Barite, Limonite, Magnetite, Iron are some examples of Heavyweight aggregates.
- It helps to produce High Density Concrete which can weigh up to 6400 kg/m³.
- Used for radiation resistance.
Availability
- Natural Gravel:
- River sand, sea gravel, sea sand, desert gravel and desert sand are some examples of natural gravel.
- These are round in nature
- Crushed aggregates:
- Crushed sand and crushed stones are not natural Gravels
- Angular and rough in nature.
Shape
- Rounded: Round in shape. River sand and sea stones are examples of it
- Irregular or Partly rounded: Pit sand is an example of it
- Angular: Crushed sand and crushed rocks
- Flaky: Laminated rocks
Texture
- Glassy: Black Flint
- Smooth: Slate, Marble
- Granular: Sandstone
- Crystalline: Basalt, Gabbro
- Porous: Pumice, trass